The Jute Mill: Industrial Fiber to Fabric Manufacturing

Our Heritage in Sustainable Production

Established in 1990, our massive 12,000-square-meter Jute Mill is the cornerstone of Biz Njp’s eco-friendly manufacturing operations. In an industry flooded with middlemen and traders, we stand apart as a fully vertically integrated manufacturer. We do not just cut and sew pre-purchased fabric; we control the entire lifecycle of the material directly on our factory floor.

From the moment the raw, natural jute fiber arrives at our loading docks, our facility manages the intricate processes of batching, carding, drawing, spinning, and weaving. Because we process the raw fiber in-house, we can strictly monitor the moisture content, tensile strength, and weave density of our products. This hands-on approach allows us to produce completely biodegradable, highly durable packaging solutions at competitive wholesale price points for the global market.

The Manufacturing Process

1. Batching & Carding: Raw jute reeds are softened and processed through heavy breaker cards to untangle and align the natural fibers into continuous ribbons called “slivers.”

2. Drawing & Spinning: The slivers are drawn out to the required thickness and spun into high-tensile yarn on our automated spinning frames, ensuring uniform strength across every spool.

3. Weaving & Finishing: The spun yarn is transferred to our industrial looming department, where it is woven into varying grades of burlap cloth. The fabric is then calendered (ironed) for a smooth finish before being cut and sewn into custom packaging.

100% Biodegradable Quality Control

As global regulations shift away from single-use plastics, the demand for sustainable alternatives has skyrocketed. Our Jute Mill operates with a strict commitment to environmental responsibility. Every sack, twine, and roll of fabric that leaves our 12,000 sqm facility is 100% biodegradable, compostable, and carbon-neutral.

To ensure your sustainable switch never compromises on durability, our dedicated quality control team inspects every production run. We utilize rigorous testing protocols to verify weave consistency, load-bearing strength, and seam integrity before any batch is approved for export.

Global Export & Bulk Logistics

Biz Njp is not just a manufacturer; we are an experienced global exporter. Our Jute Mill is equipped with heavy-duty hydraulic baling presses that compress thousands of burlap sacks into dense, iron-bound bales. This maximizes shipping container space, dramatically lowering freight costs for our international B2B clients. Whether you require a single pallet of custom-printed coffee sacks or multiple 40-foot containers of agricultural twine, our logistics team ensures seamless, on-time delivery to your port of choice.